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How To Remove A Broken Bolt

You’re in the middle of a project, everything’s going smoothly and then suddenly, a bolt snaps. It’s a hiccup that can halt your progress, especially if you’re unsure of how to tackle the issue. While broken bolts can be challenging, high-quality bolts can significantly reduce such occurrences. Investing in quality bolts not only ensures longevity but also minimises the chances of them breaking in the first place. In this blog, we’ll talk about bolts, uncover the reasons behind their breakages and discuss the importance of quality in preventing such issues.

The Basics of Bolt Anatomy

Bolts are fundamental in various construction and mechanical applications, serving as a key component in holding materials together. Understanding their structure is important when it comes to removal, especially when they break. Bolts typically consist of a head, threaded body and sometimes include a washer or nut. Knowing each part helps in choosing the right method and tools for removal:

  • Head: The head of the bolt is the top part, usually hexagonal, allowing wrenches or sockets to grip for tightening or loosening.
  • Threaded Body: The threaded body is the spiral ridge part of the bolt, which provides the grip and tension holding materials together.

Why Do Bolts Break in the First Place

Bolts, like any other material, have their limits when it comes to endurance and resilience. Environmental factors, such as exposure to moisture or chemicals, can weaken the bolt’s integrity over time, leading to corrosion. Additionally, applying excessive force or torque beyond the bolt’s capacity can cause it to fracture. In some cases, manufacturing defects or the use of subpar materials can also contribute to premature breakage. By being aware of these factors and ensuring proper installation and maintenance, you can significantly reduce the risk of bolt failures.

Step-by-Step Guide to Safely Extracting a Broken Bolt

Removing a broken bolt requires patience and the right tools. Here’s how professionals can help in this process:

  • Assess the Situation: A professional will determine how much of the bolt is accessible and if it’s corroded.
  • Choose the Right Tools: Depending on the bolt’s condition, they will select tools like drills, extractors or left-hand drill bits.
  • Apply Penetrating Oil: This helps loosen the bolt, making extraction easier.
  • Drill a Guide Hole: Experts will then carefully drill into the bolt’s centre to guide the extractor.
  • Use an Extractor: They will then insert the extractor into the hole and turn it counterclockwise to remove the bolt.

The Importance of Quality Bolt Supplies in Preventing Breakages

One of the most effective ways to prevent broken bolts is to start with quality supplies. The quality of the bolt plays an important role in its durability and resistance to breakage. Here’s why:
  • Material Integrity: High-quality bolts are made from superior materials that can withstand higher levels of strain. Whether it’s stainless steel, zinc or galvanised steel, the material’s integrity ensures the bolt remains robust under pressure.
  • Appropriate Load Bearing: Quality bolts are designed to bear specific loads. Using the right bolt for the right job ensures that it doesn’t experience undue stress, reducing the chances of breakage.
Thus, investing in quality bolt supplies is a proactive approach to prevent potential issues. While they might come at a slightly higher cost upfront, the long-term savings in terms of reduced maintenance, replacements and potential downtime make them a wise investment.

Choose Quality for Your Projects with Select Fasteners!

When it comes to tackling tough jobs like removing a broken bolt, the quality of your tools and supplies makes a huge difference. In Heatherbrae, you’re in luck. At Select Fasteners, our range of fasteners, tools and safety equipment can help prepare you for any challenge. Don’t let a broken bolt slow you down. Give us a call for more information on our quality supplies.

02 4020 7951